This machine, designed for creating standardized identification or promotional supplies, exactly cuts sheets into the widespread 2-inch by 3.5-inch dimension. An instance utility includes remodeling printed sheets of names, titles, and make contact with data into particular person, moveable playing cards. These instruments sometimes make use of a lever-action mechanism for clear, constant cuts.
The utilization of this instrument ensures uniformity in output, enhancing model illustration and professionalism. Traditionally, such instruments have supplied an environment friendly different to guide reducing strategies, saving time and lowering errors. This effectivity permits for streamlined manufacturing of promoting collateral, networking aids, and different printed gadgets.
The following dialogue will delve into the precise sorts, supplies, upkeep procedures, and optimum utilization strategies related to this class of kit, thereby offering a complete understanding of its capabilities and purposes.
1. Blade Sharpness
The efficacy of any reducing machine hinges upon the standard of its blade, and within the realm of making standardized identification or promotional gadgets, this precept resonates profoundly. The software, designed to constantly produce rectangles measuring 2 inches by 3.5 inches, calls for blades of outstanding sharpness to carry out its perform successfully. A boring blade, in contrast, yields ragged edges, crushed fibers, and an total unprofessional look. Contemplate a state of affairs the place a small enterprise proprietor, making an attempt to create advertising and marketing supplies in-house, makes use of such a software with a compromised blade. The ensuing product, as a substitute of reflecting a sophisticated picture, initiatives an air of amateurism, probably deterring potential purchasers or clients. This direct cause-and-effect relationship underscores the essential position blade sharpness performs in attaining desired outcomes.
The significance of sustaining blade sharpness extends past mere aesthetics. A pointy blade requires much less drive to execute a lower, lowering pressure on the person and minimizing put on on the software’s different parts. For instance, a software used continuously for high-volume manufacturing will expertise accelerated blade dulling. With out common upkeep and sharpening, the software’s leverage mechanism might turn out to be strained, resulting in untimely failure. Moreover, a boring blade can distort the fabric being lower, notably when working with thicker card inventory, impacting the exact dimensions and squareness of the completed product. This exemplifies the sensible significance of understanding the symbiotic relationship between blade situation and total software efficiency.
In abstract, blade sharpness is just not merely a fascinating function of a standardized rectangular reducing implement; it’s a elementary prerequisite for attaining professional-quality outcomes. Neglecting this side not solely compromises the visible enchantment of the ultimate product but additionally jeopardizes the software’s longevity and effectivity. Common inspection, upkeep, and well timed blade substitute are important for harnessing the total potential of such machine, making certain constantly clear cuts and a sophisticated illustration of the model or particular person it serves.
2. Leverage mechanism
The reducing of a wonderfully sized, standardized identification or promotional materials is deceptively easy. The hand pushes down, and a seemingly easy slice transforms a sheet of paper right into a tangible illustration of id. Nevertheless, behind that simplicity lies the essential element of the leverage mechanism. Contemplate the weightlifter: uncooked power alone is inadequate to hoist immense poundage. The strategic placement of fulcrums, the exact angles of forcethese are the rules of leverage, magnified and made seen. The identical holds true for the machine devoted to rendering supplies into the 2-inch by 3.5-inch rectangle. With out a correctly engineered leverage system, the drive required to constantly lower by even commonplace card inventory could be exorbitant, rendering the software impractical, a take a look at of power somewhat than a precision instrument. The leverage mechanism, subsequently, is the silent enabler, the unsung hero of effectivity.
Think about a small print store, striving to meet a big order for a neighborhood enterprise. Their profitability hinges not solely on the standard of the print but additionally on the pace of manufacturing. A poorly designed leverage mechanism, maybe one with extreme friction or an inefficient fulcrum placement, provides seconds to every lower. These seconds multiply throughout lots of, then 1000’s, of repetitions, remodeling into misplaced hours and eroded revenue margins. Conversely, a well-engineered mechanism, requiring minimal drive and providing a easy, constant motion, considerably accelerates your entire course of. Moreover, an optimized system reduces operator fatigue, minimizing errors and making certain a constantly high-quality output. The sensible utility of a well-conceived leverage mechanism is just not merely a matter of comfort; it is a direct determinant of financial viability.
In the end, the leverage mechanism represents the distinction between a cumbersome, inefficient software and a dependable, productive asset. It underscores the significance of design and engineering in remodeling a easy idea right into a sensible actuality. The challenges lie in balancing drive discount with precision and sturdiness. The pursuit of ever-more environment friendly leverage mechanisms continues, pushed by the continuing want for streamlined workflows and enhanced productiveness within the realm of print and design. The leverage mechanism ensures {that a} standardized identification or promotional materials embodies not solely data but additionally the mark of cautious, calculated execution.
3. Materials compatibility
The performance of any reducing software, notably one designed to create rectangles measuring 2 inches by 3.5 inches, is inextricably linked to the vary of supplies it could actually course of successfully. This compatibility is just not merely a matter of whether or not the software can bodily lower by a substance however extends to the standard and consistency of the lower, the longevity of the software itself, and the general effectivity of the manufacturing course of.
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Paper Weight and Thickness
The gauge of the paper or card inventory straight impacts the required reducing drive. Normal printer paper poses minimal resistance, whereas heavier card inventory calls for better blade sharpness and a extra strong leverage mechanism. Exceeding the software’s rated thickness can result in incomplete cuts, blade harm, and even structural failure. Think about a state of affairs the place a person makes an attempt to chop by laminated materials with a software designed for paper. The result’s possible a mangled edge, a broken blade, and a wasted piece of laminate.
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Materials Composition
The fabric’s composition performs an important position in figuring out lower high quality. Sure plastics, for instance, might soften or deform below stress, resulting in uneven or jagged edges. Equally, fibrous supplies like material or sure forms of paperboard might tear somewhat than lower cleanly. The presence of coatings or finishes, similar to shiny UV coatings, may have an effect on the reducing course of, probably inflicting slippage or uneven stress distribution. Choosing supplies applicable for the software’s design is important to make sure constant {and professional} outcomes. A software designed for paper will carry out poorly when used on an artificial materials.
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Blade Kind and Materials
The blade’s composition should align with the meant supplies. Metal blades are appropriate for many paper and card inventory purposes, whereas specialised blades with completely different hardness and edge geometries could also be required for tougher supplies. For instance, a hardened metal blade may be mandatory for reducing by skinny steel foils or abrasive supplies, whereas a thinner, extra versatile blade might be most well-liked for delicate paper shares. Utilizing the fallacious blade kind can result in untimely put on, blade breakage, and compromised lower high quality. Makes an attempt to chop dense or abrasive supplies with a regular blade will shortly boring the sting and scale back its effectiveness.
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Instrument Upkeep and Cleansing
Materials compatibility additionally influences upkeep necessities. Some supplies might depart residue or particles that may accumulate on the blade or throughout the software’s mechanism, hindering its efficiency. Common cleansing and lubrication are important to stop build-up and keep easy operation. The kind of cleansing brokers used must also be suitable with the software’s supplies to keep away from corrosion or harm. For example, reducing adhesive-backed supplies requires frequent cleansing to stop adhesive build-up on the blade, which might result in sticking and uneven cuts.
These issues underscore the essential significance of choosing supplies that aren’t solely visually interesting but additionally technically suitable with the precise kind of software getting used. Cautious materials choice, coupled with correct upkeep practices, ensures constant efficiency, extends the lifespan of the machine, and in the end contributes to the manufacturing of high-quality, professional-looking identification or promotional items.
4. Alignment accuracy
Within the realm of exact fabrication, the precept of correct alignment transcends mere aesthetic concern. It represents a foundational requirement, particularly when using a tool meant to provide standardized identification or promotional supplies, every measuring the traditional 2 inches by 3.5 inches. The slightest deviation from excellent alignment can remodel a stack of doubtless skilled playing cards right into a pile of unusable miscuts, representing wasted assets and compromised model id.
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Fastened Guides and Registration Marks
Many instruments of this nature incorporate mounted guides and registration marks as the first technique of attaining alignment. These options, typically consisting of exactly positioned edges and printed indicators, present visible cues for aligning the fabric earlier than the reducing motion. Think about a state of affairs the place these guides are misaligned as a result of manufacturing defects or harm. Every subsequent lower would then inherit this error, leading to a constant offset throughout your entire manufacturing run. The implication is evident: seemingly minor imperfections within the alignment mechanism can result in substantial cumulative errors.
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Adjustable Alignment Techniques
Extra subtle instruments might incorporate adjustable alignment techniques, permitting for fine-tuning to compensate for variations in materials thickness or slight inconsistencies within the printing course of. These techniques sometimes contain screws, knobs, or different mechanisms that allow the person to exactly place the fabric relative to the reducing blade. Nevertheless, the effectiveness of such techniques depends upon the person’s ability and a focus to element. An operator who neglects to correctly calibrate the alignment system might inadvertently introduce errors, negating the advantages of the adjustable design. An operator might even introduce the errors into the system if not appropriately educated.
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Optical and Laser Alignment Applied sciences
In high-volume or precision-critical purposes, optical or laser alignment applied sciences could also be employed. These techniques use gentle beams and sensors to robotically detect and proper any misalignment earlier than the lower is executed. Whereas providing superior accuracy and pace, these applied sciences come at the next value and require specialised upkeep. The implementation of such techniques signifies a dedication to attaining the very best ranges of precision and minimizing the chance of errors, even below demanding manufacturing situations. This may be pricey to implement.
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The Human Factor in Alignment
Whatever the know-how employed, the human ingredient stays a essential consider attaining correct alignment. Even with probably the most superior techniques, the operator should nonetheless be sure that the fabric is correctly loaded, that the alignment settings are appropriately configured, and that the reducing motion is executed easily and constantly. Fatigue, distraction, or lack of coaching can all result in errors, underscoring the significance of correct ergonomics, clear working procedures, and ongoing high quality management. With out correct diligence, even the best-designed instruments can fail to ship the anticipated outcomes.
The pursuit of excellent alignment within the context of making 2-inch by 3.5-inch playing cards is a testomony to the elemental precept that precision issues. Whether or not achieved by easy mounted guides, adjustable techniques, or superior optical applied sciences, the purpose stays the identical: to constantly produce flawless cuts that replicate the professionalism and a focus to element of the group or particular person represented by every card. The refined artwork of alignment transforms a fundamental utility right into a potent expression of high quality and precision.
5. Waste assortment
The creation of small rectangles measuring 2 inches by 3.5 inches, seemingly a easy process, inevitably generates detritus. The sharp descent of the blade, whereas forming the specified card, concurrently carves away the undesirable periphery, leaving a scattered residue typically neglected. The environment friendly removing of this waste materials is just not merely an ancillary consideration; it’s an integral element of the software’s design and performance, influencing workflow, security, and total person expertise. A poorly designed waste assortment system can remodel a streamlined manufacturing course of right into a chaotic and time-consuming ordeal. Contemplate a small enterprise proprietor making ready for a networking occasion, meticulously crafting their introductory playing cards. If the equipment lacks an ample receptacle for the discarded trimmings, the workspace shortly turns into cluttered, hindering motion and probably compromising the standard of subsequent cuts. What begins as a process of promotion, descends right into a tedious cleanup. This fast influence highlights the essential connection between design and effectivity.
The implications of insufficient waste administration lengthen past mere inconvenience. The buildup of paper scraps can pose a security hazard, notably in environments the place electrical tools is current. The chance of fireside will increase, and the potential for slips and journeys escalates because the workspace turns into more and more disorganized. Moreover, the composition of the waste itself can current challenges. Sure supplies, similar to these coated with laminates or adhesives, might require specialised disposal strategies to stop environmental contamination. Due to this fact, a well-designed waste assortment mechanism mustn’t solely seize the fabric successfully but additionally facilitate its secure and accountable disposal. This will likely contain options similar to sealed containers, filtration techniques, and even built-in recycling capabilities. The perfect resolution is one which minimizes environmental influence and promotes sustainable practices.
In conclusion, the efficient removing of waste is a necessary, however typically underappreciated, side of the 2-inch by 3.5-inch rectangle reducing software. It influences not solely the effectivity of the manufacturing course of but additionally the security and environmental influence of its operation. By incorporating considerate waste administration options into the software’s design, producers can improve the person expertise, promote accountable practices, and in the end contribute to a extra sustainable method to identification and promotional materials creation. This isn’t nearly eradicating scraps; it is about fostering a tradition of effectivity, security, and environmental duty.
6. Sturdiness
The press echoed within the small print store, a sound as acquainted as respiration to previous man Hemlock. Every thunk of the lever introduced one other stack of crisp, precisely-sized playing cards into existence, every a miniature ambassador of the companies they represented. Hemlock had purchased the reducing software many years in the past, a weighty, cast-iron factor promising years of service. Newer, sleeker fashions lined the distributors catalogs, tempting with guarantees of pace and automation. However Hemlock knew that true effectivity wasn’t measured in cuts per minute, however in years of uninterrupted service. The previous software, the one that also bore the faint scent of the machine oil his father used, had seen companies increase and bust. It had weathered the digital revolution, stubbornly persisting as a testomony to enduring high quality. Hemlock typically puzzled if the brand new fashions would bear witness to such change, if their plastic housings and complex mechanisms would endure the relentless march of time.
Hemlock’s competitor down the road, Mr. Sterling, had invested in a type of newer, quicker fashions. It boasted laser-guided alignment and digital counters, a marvel of contemporary engineering. For just a few years, Sterling gained an edge, churning out orders at a formidable fee. Then, the motor burned out. Alternative components had been scarce, and the technician quoted a worth that rivaled the unique value of the machine. Sterling, briefly ascendant, discovered himself scrambling to outsource his reducing, his earnings dwindling with every passing week. Hemlock, in the meantime, continued his regular, dependable work, his previous machine buzzing alongside, a steadfast accomplice in his livelihood. The previous software, although slower, supplied an irreplaceable peace of thoughts. It stood as a quiet bulwark towards unexpected breakdowns and crippling restore prices, a significant benefit neglected within the pursuit of fast acquire.
The story of Hemlock and Sterling illustrates the profound connection between sturdiness and the sensible worth of a software designed to create standardized 2-inch by 3.5-inch playing cards. Whereas technological developments supply tempting features in pace and automation, the enduring high quality of a well-built, sturdy machine offers a resilience that transcends fleeting developments. The preliminary funding may be greater, the options much less flashy, however the long-term return, measured in years of uninterrupted service and minimized downtime, typically proves much more substantial. Sturdiness is not nearly longevity; it is about reliability, predictability, and the quiet confidence that comes from understanding a trusted software will proceed to carry out, 12 months after 12 months.
7. Slicing consistency
The previous printer, a grizzled veteran of numerous print runs, remembered a time when uniformity was a luxurious, not an expectation. Every stack of playing cards, born from laborious guide processes, bore refined testomony to human fallibility; a slight variation in measurement, a barely perceptible skew in alignment. These imperfections, as soon as accepted as commonplace, had been step by step eroded by the appearance of machines designed for precision. Amongst these improvements emerged a tool, compact and unassuming, devoted to a singular goal: the creation of completely uniform rectangles measuring 2 inches by 3.5 inches. This software, the embodiment of standardization, elevated reducing consistency from a fascinating attribute to an indispensable requirement. Its inherent design, characterised by mounted blades, strong guides, and a constant reducing motion, sought to eradicate the human ingredient of error, making certain every card mirrored its predecessor in actual dimensions and squareness. The rise of this equipment signaled a paradigm shift, remodeling expectations and setting a brand new benchmark for high quality.
Contemplate the state of affairs of a giant company distributing identification playing cards to its staff. Think about the chaos if every card various barely in measurement, rendering them incompatible with standardized badge holders or entry management techniques. Or envision a small enterprise proprietor presenting a stack of promotional playing cards, every subtly completely different, projecting a picture of inconsistency and a scarcity of consideration to element. These examples underscore the sensible implications of reducing inconsistency, highlighting how even minor deviations can have vital penalties for model notion, operational effectivity, and total professionalism. The software addressed this want straight, guaranteeing that every card conformed to the established commonplace, whatever the amount produced. The very essence of the machine was to advertise belief by uniformity.
The pursuit of reducing consistency, embodied by this particular machine, represents a broader pattern in the direction of standardization and precision in fashionable manufacturing. Whereas challenges stay, notably when it comes to materials compatibility and the upkeep of blade sharpness, the influence of such instruments is simple. They’ve redefined expectations, empowered companies of all sizes to venture knowledgeable picture, and facilitated the seamless integration of standardized playing cards into numerous operational techniques. The two-inch by 3.5-inch rectangle is not merely a form; it’s a image of consistency, reliability, and the relentless pursuit of perfection within the realm of print and design. It is a small piece that speaks volumes in a world more and more outlined by precision.
Regularly Requested Questions
The realm of card manufacturing raises quite a few questions, particularly regarding the instruments employed to realize precision. The next addresses a few of the extra widespread inquiries obtained relating to a sure machine used to create standardized 2-inch by 3.5-inch rectangles. These insights are gleaned from years of sensible utility and tackle the core considerations of these in search of dependable {and professional} outcomes.
Query 1:What are the telltale indicators {that a} reducing machine’s blade has dulled and requires substitute?
The veteran printer, Silas, at all times stated a boring blade spoke, not shouted. First, edges turn out to be frayed, much less clear. Strain to finish the lower will increase noticeably. Most telling is a slight burnishing, a sprucing somewhat than a shearing of the cardboard inventory. This happens because the boring edge drags, creating friction and warmth, a refined however unmistakable signal of impending blade failure.
Query 2:Can this particular machine deal with supplies past commonplace card inventory, and if that’s the case, what are the restrictions?
The previous engraver, Mrs. Hawthorne, found this by trial and error. Light-weight plastics, skinny laminates, and even some heavier papers are manageable, however demand warning. Materials thickness is the first constraint. Exceeding the desired restrict ends in incomplete cuts, inserting undue stress on the mechanism and probably damaging the blade. At all times take a look at a small pattern first, heed the software’s resistance, and respect its boundaries.
Query 3:What’s the only technique for making certain correct alignment when utilizing this reducing machine, particularly with giant print runs?
The grasp craftsman, Kenji, swore by meticulous preparation. Earlier than every lower, realign the registration marks and guarantee agency, even stress. For bigger portions, create a jig or template to take care of constant positioning. Commonly examine the guides for put on and tear, and alter as mandatory. Perfection requires endurance and unwavering consideration to element. Slicing corners in alignment inevitably results in pricey errors.
Query 4:What are the important thing upkeep procedures to lengthen the lifespan of this reducing machine and forestall mechanical failures?
Elias, the tool-smith, prescribed a easy routine: Clear the blade recurrently with a dry material to take away paper mud and particles. Lubricate the shifting components with a lightweight machine oil, avoiding extreme utility. Examine the lever mechanism for looseness or put on, tightening or changing parts as wanted. Neglect invitations decline, whereas constant care ensures enduring efficiency.
Query 5:Is there a option to reduce paper waste when utilizing this software, notably with pre-printed sheets that include a number of card layouts?
The pragmatic designer, Anya, advocated for cautious planning. Optimize card layouts to reduce unused house. Repurpose discarded trimmings for take a look at cuts or scrap paper. Contemplate different layouts that make optimum use of the fabric, nesting playing cards collectively as puzzle items. Waste is just not merely discarded materials; it’s a failure of foresight.
Query 6:What are the potential security hazards related to utilizing the sort of reducing machine, and the way can they be mitigated?
The protection inspector, Mr. Davies, issued a stark warning: Sharp blades demand respect. At all times maintain fingers away from the reducing space. Use a push stick or comparable implement to place the fabric. Make sure the machine is secure and securely mounted to stop motion throughout operation. By no means function the software when fatigued or distracted. Complacency breeds accidents, whereas vigilance safeguards towards harm.
These queries characterize a fraction of the issues surrounding the utilization of such instruments. The constant theme, nonetheless, is a necessity for precision, foresight, and a deep respect for the mechanisms at play. Via understanding these widespread considerations, the practitioner can method card manufacturing with better confidence and obtain constantly skilled outcomes.
The next part will discover numerous strategies for optimizing the reducing course of, additional enhancing effectivity and minimizing potential errors.
Mastering Precision
The creation of standardized 2-inch by 3.5-inch rectangles demanded not merely a tool, however a practiced hand. The information that comply with emerged from numerous hours spent refining approach, studying from errors, and in search of to raise the craft past mere utility.
Tip 1: Hone Blade Acuity with Diamond Lapping
Outdated Man Tiberon, a bookbinder of famend meticulousness, maintained a group of diamond lapping movies in various grits. Every week, he would painstakingly hone the blade, restoring its edge to a near-surgical sharpness. He claimed it wasn’t merely concerning the lower, however the really feel of the blade gliding by the inventory, a refined resistance that spoke of perfection.
Tip 2: Embrace the Guillotine Clamp for Flawless Registration
Isabelle, a print store proprietor recognized for her unwavering dedication to high quality, tailored a small guillotine clamp to her reducing machine. This clamp held the stack of fabric with unyielding stress, stopping any shift or slippage through the reducing motion. She argued that even the slightest motion, imperceptible to the bare eye, might compromise the integrity of the ultimate product.
Tip 3: Calibrate Alignment Utilizing a Microscopic Grid
Dr. Albright, a retired physicist with a ardour for precision, devised a microscopic grid, printed on clear movie, to calibrate the alignment of the reducing machine. This grid revealed even probably the most minute misalignments, permitting for changes that may in any other case be inconceivable to detect. His dedication to accuracy bordered on obsession, however the outcomes had been undeniably superior.
Tip 4: Heat Card Inventory Earlier than Slicing to Reduce Cracking
Elara, a paper conservator specializing in fragile supplies, found that lightly warming card inventory earlier than reducing lowered the probability of cracking or tearing, particularly with heavier shares or coated finishes. She used a low-wattage warmth lamp, directing its heat evenly throughout the floor of the fabric. This easy approach, she insisted, might save numerous hours of painstaking repairs.
Tip 5: Make the most of Vacuum Suction to Safe the Materials
Anya, an industrial designer centered on enhancing workflow, carried out a small vacuum suction system to firmly safe the fabric to the reducing floor. This technique eradicated the necessity for guide stress, making certain constant contact and stopping any undesirable motion. The setup elevated each pace and precision.
Tip 6: Dampen the Blade with Silicone Lubricant
Marcus, a seasoned craftsman, discovered that making use of a tiny quantity of silicone lubricant to the blade lowered friction and prevented paper mud from accumulating. This not solely prolonged the blade’s lifespan, but additionally improved the lower high quality, leading to cleaner edges and smoother operation.
Tip 7: Sharpen the Blade Persistently
It is necessary to sharpen your blade. A pointy blade is crucial factor to your “enterprise card 2×3.5 punch software”. Use the perfect sharpener to your blade to have a constant operation.
The mastery of the 2-inch by 3.5-inch rectangle hinges on a relentless pursuit of precision, a willingness to embrace unconventional strategies, and a profound respect for the instruments and supplies concerned. The following pointers, distilled from years of expertise, supply a glimpse into the mindset of those that have devoted themselves to perfecting this seemingly easy craft.
The next dialogue will shift in the direction of superior strategies, exploring methods for maximizing effectivity and minimizing waste in high-volume manufacturing environments.
The Enduring Minimize
The previous exploration has traversed the nuanced panorama surrounding that deceptively easy instrument: the software designed to render a sheet right into a exactly dimensioned, standardized calling card. From the essential sharpness of its blade to the refined artwork of waste administration, every aspect contributes to its total effectiveness. The pursuit of excellent alignment, the quiet power of a sturdy construct, and the unwavering consistency of every lower outline its worth. The accounts of craftsmen, designers, and printers, whereas fictionalized, echo real-world considerations and aspirations, illustrating the significance of understanding this seemingly mundane machine.
Contemplate then, the subsequent time a standardized promotional merchandise exchanges fingers, the unseen equipment that formed its kind. Every card represents not merely data, but additionally a testomony to precision, dedication, and the enduring human need to raise craft. The long run holds additional refinement, developments in automation, and maybe fully new strategies of creation. But, the elemental rules of accuracy and consistency will stay paramount, guiding the evolution of instruments designed to depart a long-lasting impression, one precisely-cut rectangle at a time.
